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Grow your productivity with Effort Yamazumi

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Introduction

The effort is a system that mainly helps you with accurate Workload balancing including a standardized database with a Video library to proof your SMV which you can operating bulletin. And the system will guide you a precise line balancing theoretically before and even after the line feeding is completed.

Further Effort will show you the most problematic line at a glance with no of bottlenecks in each line for you to act.

Leveling the workload across all operations in a line to remove bottlenecks and excess capacity.

1

Operation Bulletin 

Operation bulletin (O.B.) is a procedure list to be followed while constructing a garment. Operation bulletin may changes accordingly to the type of product as construction details varies. It is made by the industrial engineer (I.E.) and it makes the arrangement of machines according to it.

2

Yamazumi 

Yamazumi is a Japanese word that literally means to stack up. Yamazumi work balance charts are used to visually present the work content of a series of tasks and facilitate work balancing and the isolation and elimination of non-value added work content.

3

Dashboard 

Dashboard shows 
# Main power budget vs Actual Hit Rate
# Jumper pool hit rate
# Skill Development hit rate
# Balancing loss average
# Line / Style Balancing loss 
# Line / Style wise bottle necks 

  1. Complete system training session including advance Industrial Engineering tools for your IE team to improve their knoladge..
  2. Daily feedback through automated generate Emails and WhatsApp. massages.

  3. Make sure the system is fully function and utilized. 

  4. Physical visit and Audit to see whether the team is performing the job meaning fully.
  5. Make sure your Industrial Engineering team is fully utilized.

What EffOrt will give you.

1

Complete database which is including operational SMVs, operational videos, foot & gauges for each operations in the shop floor. 

2

System generated operation bulletin -Can Create system generated operation bulletin with automated line balancing .

3

Visual line balancing chart -Theoretical line balancing chart that shows how you have balanced the line and will be very easy to understand the variance.

4

Real time balancing chart- Data will real time which will helps you to do continues improvement in line balancing to get higher productivity.